Flexible, reliable bending performance with the patented HEXA C(r) frame - all within a cost-efficient package
The press brake is a machine that forms lengths of sheet metal. These sheets are used for manufacturing, industrial applications, and as parts of other devices. The most common press brakes are rated based on their ability to press metal and their overall length. This is expressed in numbers, such as total PPI or pounds of pressure per square inch. You can find them in many different forms. They often come with add-ons and tooling that allow you to make highly customized parts. There are two types of press brakes: hydraulic and mechanical. We'll explain each style and break down its differences in the following sections.
Dual Piston CylinderWarning: Incorrect tonnage (too low or too high) can cause damage to your press brake and the part you are bent. Refer to the operating manual for details on how to calculate the tonnage of the press brake.
The press force of the presses brake is called the tonnage. It controls the amount of pressure that the punch can exert during the bending operation.
Ranging from entry-level hydraulic all the way up to heavy-duty, fully customized solutions that cover any of your requirements for sheet metal forming, these press brakes represent the apex of pounds-to-performance for industrial bending.
Standard is supported daily by a growing team of industry professionals that includes product specialists, service engineers, and sales consultants. JMT has a highly skilled parts and tooling division to ensure your machines run at their best.
Are you looking for the right combination of serious bending power, cost-efficient operation, and quality that doesn't compromise output or quality?
The motor inside a mechanical press brake operates via a motor. This motor spins an enormous flywheel at high speeds. The machine operator controls the flywheel via a clutch. A clutch then sets the other parts in motion and bends the metal. The mechanical press brake, with its electronic controls, is much simpler and makes maintenance and operation simple. A mechanical press brake can handle tonnages that are two to three times larger than their intrinsic rating due to its design. The downside to using mechanical press brakes, however, is that the machine's ram must complete its full cycle before it can be reversed. The operator can make mistakes, which could lead to safety concerns. A potential danger is that the press brake may become locked if it travels too far.
It is finally possible now to find a heavy-duty, press brake solution which is both simple and easy to use.
Our Servo Hydraulic Press Brakes can bend metal with up to 66% less power consumption at stand-by and 44% less energy use during the bending cycles. Our servo braking system is powered by AC Servo motors. These motors drive hydraulic oil on demand in conjunction with variable speed pumps. Our advanced technology ensures that our servo presses have a significantly lower price per part. We use only the most powerful electronic, electric and hydraulic power when it is needed. You won't find any quieter, less energy-intensive or more accurate press brake.
"The repeatability and accuracy are exceptional. One job ran for five consecutive days. There was no difference in the time it took to bend the first part on day one and the last on day five. This, plus the shorter setup time, translate into higher profitability.
Press brakes were limited to making bends using one axis. They were more limited than modern machines that can program 12 or more movement axes. Modern press brakes have high precision and produce graphical representations to aid the operator. Setup time is significantly reduced with newer computers. They can quickly calculate the optimal settings according to materials, dimensions, and the desired result. These calculations were once done manually.
Our high-end precision press brakes have many possibilities. They offer more controls, faster setups and production, as well as large daylight openings and larger working areas. Other features include a fast AC-servo motor-driven backgau system that is stable and reliable, as well as outboard mounted long RAM guides (which are long enough to reach all the frames and allow for precise angle bending)
Hydraulic press brakes use hydraulic pressure to push the ram down instead of relying on mechanics. They can have multiple cylinders, which gives the operator greater control over the bend. This results in a bend that is highly customizable and precise. Hydraulic press brakes have certain disadvantages. They cannot exceed their rated tonnage. Mechanical press brakes are a good choice if your project is flexible.
The press brake is usually narrow and long, so large sheets of sheet metal can easily be bent by it. The press brake bends sheet steel by placing a punch on sheet metal placed on top of a tool. A press brake can bend the metal several times until it reaches the desired shape.
The disadvantages of pneumatic and hydraulic brakes They can be more expensive than a mechanical brake. The fluid used should be compatible to the brake material. Brake failure could result from brake fluid leakage. Maintenance and construction are not as easy as mechanical brakes.
According to the 15th-century definition of brake, it was an instrument for crushing or pounding. The term brake became synonymous with machine, a term that was derived from machines that crushed grain and plant fibers. In its simplest form, a press brake and a pressing machine are the same thing.
Hydraulic disc brakes have superior performance and efficiency due to the lack of a mechanical cable. The fluid system works better than a steel cable, which can be more susceptible to wear and more vulnerable to the elements.
Brake Pads May be Damaged by WD40 WD40 is not an oil cleaner. It is an oil, and should not be used on a friction surface. The friction surface of brake pads is called WD40. If you spray WD40 on them, they will need to be replaced or cleaned.