Automated press brakes can ease the pressure on your production line if there are deadlines or timelines that must be met. How can you do this?
Whatever your bending needs, our BH series is here to make sure that power, precision, and profit are never far away.
Machines that press brake sheet metal are used to form long sheets. These sheets are commonly used in manufacturing, for industrial applications, or to make components for other devices. Most press brakes have a rating based on their pressability and their bending length. This information is expressed as numbers (e.g., total pressure per inch, or pounds of pressurized material per inch). They are available in many sizes and can often be equipped with additional tools and add-ons to make custom components. The two main types of presses brakes that you will find are hydraulic and mechanical. In the following sections, we will explain the main features and distinguish between the two types.
For industries and jobs that don’t require the detail and precision achieved with CNC controls, our manual control press brakes offer ease of use when you’re looking to keep things simple. The manual press brakes have all the same safety features of the CNC models, manual press brakes are powerful machines that are easy to get started on and great for more straightforward jobs. They include a front-operated power back-gauge and ram adjust with digital readouts and fine adjustment handwheels for both. Our models range from 22 tons to 440 tons.
A motor in the device drives mechanical press brakes. The large flywheel spins at high speeds by the motor. The flywheel is controlled through a clutch by the operator. Once the clutch has been activated, the remaining parts are set into motion to bend and bend the metal. The mechanical press brake has an easier operation, thanks to its electronic components. Because of their mechanical design, they can handle tonnages up to three times greater than their inherent rating. However, mechanical press brakes are not able to be reversed. The ram inside the machine must complete the full cycle after it engages. This can cause safety issues if the operator is not careful and may also limit the machine's capabilities. If the ram travels far enough, the press brake can become locked.
Two methods can press brakes bend steel. The first is bottom bending, where the ram presses the metal to its bottom. Bottom bending allows for precise bends, and less reliance on the machine's press brake. Each tool has its limitations. They are designed to create a particular bend and you will need a different one for each angle. The bottom of the die and the ram are separated by an air pocket when air bending occurs. This allows for the operator to account for any material spring back. These types of dies need to only be changed if there is excessive material thickness. Air bending has a drawback. Because the thickness of the material can affect the accuracy, the ram needs changing accordingly.
A fully automated press brake solution can reduce the stress on your production lines, and help you to keep your mind and your business in check. But how can this be done?
This dual-drive hybrid can be used to quickly complete any project. It is long-term and high-speed as well as energy-efficient.
A range of Press Brakes are also available that use the hydraulic control system. Its high bending strength allows it to handle thick workpieces. It can work with any thickness of metal due to its high tonnage. The range can be configured in Single Cylinder or Dual Cylinder formats Y1+Y2 and does not require complex operation. Our Press Brakes can process steel, brass and metal sheets as well as aluminum alloys.
Hydraulic press brakes use hydraulic pressure to push the ram down instead of relying on mechanics. They can have multiple cylinders, which gives the operator greater control over the bend. This results in a bend that is highly customizable and precise. Hydraulic press brakes have certain disadvantages. They cannot exceed their rated tonnage. Mechanical press brakes are a good choice if your project is flexible.
This dual drive hybrid makes it easy to do any project. It has long-term, high speeds, and is energy-efficient.
A fully automated press brake system can help relieve pressure on production lines if deadlines and timelines are pressing. How do you make it work?
Gulf States Saw & Machine. Co. has a wide range of hydraulic press brake models that can be used to serve the diverse needs of all the businesses we service. Our press brakes are available in sizes from 22 tons up to 440 tonnes and can have beds lengths of 4' to 13'. We are able to accommodate special length requests and specific tonnage in addition to the standard stock. For easy and safe maintenance, all of our press brakes have safety devices. All electrical components are manufactured using industry-standard parts which can be easily found in our Memphis warehouse. Get more information about each model by downloading a pdf.
Consider all of the machine capabilities above combined with our industry-leading service (on average 2 1/2 service techs per salesperson), our well staffed emergency service line and a parts section that will blow your mind. We also have the tools to build your press brake. With all the tools available, our factory-trained Wilson and Wila experts are certified.
The press brake is usually narrow and long, so large sheets of sheet metal can easily be bent by it. The press brake bends sheet steel by placing a punch on sheet metal placed on top of a tool. A press brake can bend the metal several times until it reaches the desired shape.
Hydraulic brakes are easy to maintain, provided you properly bleed the system and make sure there are no leaks.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.
Hydraulic brakes are more efficient than mechanical disc brakes. This means that you will need to apply less pressure to the lever for equal braking power. This allows for better modulation.
The CNC Press Brake is fast to set up and has a repeatability of +/–0.0004 inches. This will allow you to reduce the time it takes to make parts.