Press brakes are machines that can form sheets of steel. These sheets can be used in manufacturing and industrial applications or as components of other devices. Most press brakes' bending length and pressability are the determining factors. They are usually rated in terms of their pressure per inch (or total PPI) or their metal-pressing capacity. They come in many types and are often equipped with add-ons or tooling to make highly customized components. There are two main types: hydraulic or mechanical press brakes. We'll discuss the differences in each style and the most notable features.
This type is best used for sheet metal, as it's compatible with machines with lower capacities. Bottom bending requires more force.
Standard currently makes the largest selection of hydraulic press-brakes on the market. We have 20 models in our ADR 5 Axis CNC Hydraulic Press Brake Series. They are small, up to 4 feet in length, and large, up to 20 feet in bending length. 7 different tonnages are available, ranging from 66 tons to 440 tonnes. Our ADS series, a premium and more advanced model, is available in 32 models. They can bend metal lengths from 6' 8" to 26' 5". Our ADS series machines have 13 different tonnages and can bend up to 3,300 tons. The PBF series is also available for customers that require a standard press brake. Another side of the coin are the advanced AD Servo Brakes that feature a hybrid hydraulic configuration with ball screws for quiet operation and energy efficiency. Standard is bringing to market the FBS-series, which is short for flexible bending solutions press brakes. FBS series brakes have a high tonnage and can be customized to fit customer's exact requirements. The brakes can also run tandem or trio press brakes.
The CNC hydraulic press brakes are known for their precision performance and value-oriented design. They have large strokes, daylights and throat depths that allow for cost-effective production of complex to simple shapes. The cnc control is simple to use and requires little operator skill. You won't find a better quality press brake at a lower price.
Before choosing your press brake, you must first know the type of metal you want to bend (stainless steel, 16 gauge mild steel, etc.)
It has a double axis servo-electric back gauge system. It is capable of automatic bending step calculation as well as lengths that are full between side frames. These servoelectric presses are easy to use, precise, and cost-effective.
It has been said, "The little guys sometimes punch well beyond their weight class." Our 4 foot small press brake proves this. This compact bender features a CNC controlled back gauge on the X axis, tangs for euro or american style toolsing, an LED rear light, two sliding front supports with a line rail and a dual station with a palm/foot switch. This compact, precise small press brake is sure to impress.
Are you looking for the right combination of serious bending power, cost-efficient operation, and quality that doesn't compromise output or quality?
We also stock a range Press Brakes that can be used with hydraulic control systems. The hydraulic control system can bend large workpieces. It is able to work efficiently with thick metal materials due to its huge tonnage. The range can operate in Single Cylinder, Dual Cylinder Y1+Y2 format and doesn't require any complicated operations. Our Press Brakes are capable of processing steel, brass or metal sheets.
A Mitsubishi automatic changer (ATC), fitted with a press brake is a unique piece of equipment.
This dual drive hybrid makes quick work of any project. It's long-term, high performance, and efficient.
Mechanical press brakes work by a motor contained within the device. This motor spins the large flywheel at high speeds. The machine operator controls this flywheel using a clutch. After that, the rest of the components are in motion to bend the steel. The mechanical presses brake is easier to operate and maintain, particularly in regards to the electronics. Due to their nature, the mechanical press brakes are able to handle tons two to three-times higher than their inherent rating. The main disadvantage to mechanical press brakes is the fact that the ram within the machine must complete a full circle when it's engaged. It cannot be reversed. This presents safety concerns in the event that the operator makes mistakes and places restrictions on the machine. There is a possibility that the brakes could be locked if the ram travels too fast.
This game-changing tool changer offers real-time information to help any press brake operator perform even better.
Air bending uses the punch's end and the V's edges to allow sheet metal to bent. This type bending also has a springback effect. Because the bending forces are weaker, the sheet of metal will bounce backwards much like an elastic once the punch has been removed.
Hydraulic press machines have two main benefits: They reduce weight and allow for material conversation. Lower cost molds and a reduced number of parts. Production and initial costs are low. Capacity to handle high tonnage. It is safer than Mechanical presses. Overload protection built-in Less noise. More items.
Hydraulic brakes use brake fluid within sealed tubing between the lever and caliper. This fluid is usually either DOT fluid, or mineral oil/fluid. Both fluids can cause contamination over time so it is important to flush the system and have fluid changed periodically.
A 10-foot press brake can be expensive.
Extra Open Height, Extra Throat Depth, Extra Stroke Tonnage 12" Horn Ext. B & R 2' Ext. Open Ht. Open Ht.
Your brakes may touch the ground most often due to a problem with your brake fluid. Low fluid levels or air getting into the brake line can cause a spongy pedal. Another common reason for a pedal that isn't working properly is a bad brake booster.