Think gigantically large, highly intelligent press brakes. They can be loaded/unloaded with metal material handling systems and have an endless range of tonnages and bending lengths. Our high-tonnage mega press brakes use advanced engineered technology "box structure" frame design which gives them the most stable machine body. Referees from around the globe have praised our high-tonnage press brakes for their unmatched stability and rigidity. The high tonnage press brake focuses on handling large work pieces prior to, during and following the bending operation. It also respects the next process.
There are two methods that press brakes can bend steel. The first, or bottom bending, is when the ram presses metal to the bottom. Bottom bending can produce precise bends and is less dependent on the press brake. The problem is that each tool is designed for a specific type of bend. You will need to purchase a brand new tool for each angle. Air bending creates an air pocket between the die's bottom and the ram. This allows the operator flexibility in accommodating any spring back provided by the material. These types are only necessary to be replaced if the material is too thick. The drawback of air bending is its inability to accurately bend the material. This means that the ram will need to be changed accordingly.
Next, determine the specific characteristics that must be taken into consideration when calculating the bend. You will need to consider the following:
Hydraulic press brakes apply pressure via hydraulics to force the ram down, instead of relying solely on mechanics. They may have more than one cylinder and give the operator more precise control over the bend. The result is a highly accurate and customizable bend. Like mechanical press brakes, hydraulic press brakes do have some specific disadvantages. Primarily, they cannot exceed the range of their rated tonnage. If your project requires flexibility, mechanical press brakes may be preferred.
Our Servo Hydraulic Press Brakes can bend metal with up to 66% less power consumption at stand-by and 44% less energy use during the bending cycles. Our servo braking system is powered by AC Servo motors. These motors drive hydraulic oil on demand in conjunction with variable speed pumps. Our advanced technology ensures that our servo presses have a significantly lower price per part. We use only the most powerful electronic, electric and hydraulic power when it is needed. You won't find any quieter, less energy-intensive or more accurate press brake.
Our machines are built with industry-leading production capabilities and feature intuitive operator controls that reduce stress for all skill levels.
Ranging from entry-level hydraulic all the way up to heavy-duty, fully customized solutions that cover any of your requirements for sheet metal forming, these press brakes represent the apex of pounds-to-performance for industrial bending.
Standard currently manufactures the most extensive range of hydraulic brakes. Our ADR5 axis hydraulic press brake series includes 20 models. It ranges from small pressbrakes that measure 4 feet in length to large pressbrakes up to 20-foot in length. We also offer 7 different tonnages from 66 to440 tons. ADS series with more advanced features is available with upto 14 CNC-axis. 32 models are available with metal bending lengths ranging from 6 foot 8 inches to 26 foot 5 inch. Our ADS Series machines are high-end precision metal benders with powerful capacities up to 3.300 tons. These two most popular series of press brakes are also offered by us. We also offer the PBF range for those who require a more basic press brake. There is also the AD Servo brakes which feature a combination of hydraulic and ball screw configurations for quiet operation and energy-efficiency. Standard has also introduced the FBS series of press brakes. This stands for the flexible bending solutions. FBS series brakes for high tonnage are made to order according to customer specifications. You can have tandem, trio or even triple press brakes. Also, you have the option to use material automation and handling tools of any description.
No matter your bending need, our BH Series is there to help.
Hydraulic press braking is ideal for heavy-duty jobs and can easily be customized to handle the most varied customer forms, such as long lengths, tandems, high tonnage, and everything else in between.
Standard is currently the manufacturer of the most variety of hydraulic presses brakes. We offer 20 models from our ADR5 axis cnc hydraulic presses brake series. These range from small press braking units that measure 4' in length to large hydraulic press braking units measuring 20' in length. ADS series premium is available with up 14 CNC axis and 32 models. These can be used to bend metal up to 26 feet 5 inches. Our ADS series machines can be customized in 13 different sizes and capacities up to 3300 tons. For those customers that need a basic press brake, we offer the PBF Series. For quiet operation and energy efficiency, the AD Servo brakes are the more sophisticated. They have a hybrid hydraulic design and ball screws. Standard introduces the FBS series, which is the "flexible-bending solutions" type of press brakes. FBS series brakes are high-tonnage press brakes that can be run in tandem or triangular mode. There is also the option to handle material automation and other handling options.
Combine those outstanding machine capabilities listed above and then consider this; with our industry renowned service (we average 2 ½ service technicians to every salesperson), our well-staffed emergency service line, and a parts department that would blow your mind. If your initial investment includes tooling up your press brake, we have you covered there as well. We are factory trained and certified Wila and Wilson tooling experts with the tools on the shelf.
Hydraulic press brakes are ideal for heavy-duty work and can be customized to tackle the most diverse combinations of customer forming requirements—from high tonnage to long length, tandem, and everything in between.
Also, we offer a range press brakes that work with the hydraulic control system. Its bending capability is strong enough for handling large work-pieces. Due to its enormous tonnage capacity, the unit can efficiently work on thick metal materials. This range can be used in Single Cylinder or Dual Cylinder format Y1+Y2. It does not require complicated operation. The Press Brakes can handle steel, brass as well metal sheets and aluminum alloys.
The press brake is usually narrow and long, so large sheets of sheet metal can easily be bent by it. The press brake bends sheet steel by placing a punch on sheet metal placed on top of a tool. A press brake can bend the metal several times until it reaches the desired shape.
Hydraulic brakes are easy to maintain, provided you properly bleed the system and make sure there are no leaks.
The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.
Hydraulic brakes are more efficient than mechanical disc brakes. This means that you will need to apply less pressure to the lever for equal braking power. This allows for better modulation.
The CNC Press Brake is fast to set up and has a repeatability of +/–0.0004 inches. This will allow you to reduce the time it takes to make parts.