Keep in mind that there is no such thing as a perfect tube. They have bows. Weld seams can protrude not only on the exterior but also the interior of the tube. It’s a real challenge to process this material consistently and rapidly when such inconsistencies exist from one product run to another.
TruLaser Tube3000 fiber: The laser tube-cutting machine that is worth the investment is the TruLaser 3000. This is an economical and reliable laser tube cutter. This machine is great for both first-time users and as an add-on.
Fiber lasers are virtually maintenance-free, demonstrate superior wall plug efficiency when compared to traditional CO2 laser cutting machines, can cut reflective materials, and offer precise cutting. They also are faster than CO2 machines when cutting certain metal thicknesses. However, speed is relative when it comes to cutting tube. The real time savings comes from speeding up the processing time of the tube and producing finished parts.
You can eliminate secondary operations. A tube laser is able to cut a piece and add holes, or any other cutout design in one step. The ability to control tolerances on more complicated fabrications is gained. To ensure parts fit together in a single way, you can use one continuous piece. We can tube laser-cut aluminum, stainless and carbon.
Our system solutions are flexible enough to produce small and large batches with diameters between 10 and 324 millimeters.
The CO2 resonator is much larger and requires more energy, as electricity is introduced to a combination of gases to produce the laser beam. Mirrors help the light gain in intensity, preparing it to exit the resonator. After exiting the resonator, the beam must travel through a path comprising several cooled mirrors until it reaches the lens. This travel causes a loss of power and quality in the laser beam.
There are no standard material towers with a laser tube cutting machine. Bundle loaders, the most efficient of the tube material handling options, feed one tube at a time from the bundle into the tube laser via a singularizing system. This type of feeding mechanism doesn’t work with open profiles, such as angles or channels, because they interlock while in a bundle and don’t come free easily. For open profiles, step loaders are used, which sequence a section one at a time into the machine while keeping the correct orientation of that section.
Motion Dynamics is a leader in the manufacture of neuro-sub-assemblies. This includes steerable catheters, "pull-wire" assemblies and other neurological components. We use our StarCut Tube machines to precisely cut key components.
High cutting performance is a hallmark of CO2 lasers. They are most useful in medium-to-high material thicknesses. Laser beam cutting edges are low-scoring and throughburr-free. The laser beam can also be used to cut additional parts without the need for rework.
To close the time gap when it comes to tube checks, some machinery manufacturers are using cameras for these checks. They reduce the quality check to about half a second and also reduce the number of rotations that are required. This allows the machine to retain productivity as well as accuracy.
Fiber lasers are nearly maintenance-free and demonstrate superior wall plug efficiency compared to traditional CO2 Laser cutting machines. They can also be used for precise cutting of reflective materials. They are faster than CO2 when cutting certain thicknesses of steel. The speed of cutting tube is relative. Real time savings can be achieved by speeding up processing times for the tube and creating finished parts.
The applications of tubes and profiles are numerous. The use of processed tubes and profiles is endless, in every industry. The laser-assisted production of tubes and profile offers many possibilities for design and manufacturing.
Sheet laser cutting is a complex process that requires material loading and unloading automation. There are many solutions available. Tube laser cutting systems with vertical storage systems for tubes and section bars that can automatically handle bars and allow for unmanned production changes, on the other hand, have only been around for a few decades.
Gulf States Saw & Machinery Co., Inc. has a team of experts that will work with you to develop a program tailored to your requirements. We'll examine how your part is being made, evaluate its use or application, then work with your to determine and fulfill your requirements.
Laser tube cutting is a method and technique for cutting tubes, structural shapes, or channels. These items will be cut to the required length during the process. It can also make holes or designs in tubing. It is a precise cutting method.
What is the operation of a CO2 Laser? Modern CO2 machines typically generate the laser beam in a sealed glass tube filled with gas, typically carbon dioxide. A high voltage flows through the tube, interacting with the gas particles and increasing their energy, resulting in the production of light.